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<ManualTopic ID="/baanerp/ti/onlinemanual/000523" xml:lang="en">
   <Header>
      <Title>Rejects of production orders</Title>
      <Keyword type="header" order="d1e2070435">
         <Level1>Reporting quantities rejected</Level1>
      </Keyword>
      <Keyword type="header" order="d1e2070438">
         <Level1>Quantities rejected</Level1>
      </Keyword>
      <Keyword type="header" order="d1e2070441">
         <Level1>Rejected quantities</Level1>
      </Keyword>
      <Keyword type="header" order="d1e2070444">
         <Level1>Rejected items</Level1>
      </Keyword>
      <Keyword type="header" order="d1e2070447">
         <Level1>Rejects</Level1>
      </Keyword>
   </Header>
   <GeneralSection>
      <Paragraph>If an item produced in a <Link href="/baanerp/ti/glossary/glossary#000022" role="glossary">production order</Link> is defective or below the required quality, you must report it as
		rejected.</Paragraph>
      <Paragraph>To report an item as <Link href="/baanerp/ti/glossary/glossary#000060" role="glossary">rejected</Link>, enter the rejected quantity in the <GUIRef href="/baanerp/ti/sfc/tisfc0130m000#qrjc.form" role="manual">Rejected</GUIRef> field in the <GUIRef href="/baanerp/ti/sfc/tisfc0130m000" role="session">Report Operations Completed (tisfc0130m000)</GUIRef> details session. You can report rejected
		items at each <Link href="/baanerp/ti/glossary/glossary#000000000000052" role="glossary">operation</Link> of the production order. If a production order
		has no operations, you can report rejected items in the <GUIRef href="/baanerp/ti/sfc/tisfc0520m000" role="session">Report Orders Completed (tisfc0520m000)</GUIRef> session.</Paragraph>
      <Paragraph>If the products are inspected by using a <Link href="/baanerp/tc/glossary/glossary#DestruTest_tc" role="glossary">destructive test</Link>, the
		quantity rejected must be at least the tested quantity.</Paragraph>
   </GeneralSection>
   <GeneralSection>
      <SectionTitle>Scrap and yield</SectionTitle>
      <Paragraph>In manufacturing processes it is often necessary to plan the
		production for more of a product than you actually need, because some of the
		product may be outside specification. Some of the components can also break or
		be unsuitable for production. This effect can be modeled by means of <Link href="/baanerp/ti/glossary/glossary#Scrap_ti" role="glossary">scrap</Link> and <Link href="/baanerp/ti/glossary/glossary#Yield_ti" role="glossary">yield</Link>. For more information,
		refer to <Link href="/baanerp/ti/onlinemanual/000015" role="manual">Scrap and yield</Link>.</Paragraph>
   </GeneralSection>
   <GeneralSection>
      <SectionTitle>Reason for rejection</SectionTitle>
      <Paragraph>If the <Link href="/baanerp/ti/sfc/tisfc0100s000#tisfc000.urec" role="formfield">Use Reason Codes for Rejected Items</Link> field in the <GUIRef href="/baanerp/ti/sfc/tisfc0500m000" role="session">Shop Floor Control Parameters (tisfc0500m000)</GUIRef> session is <GUIRef href="/baanerp/ti/domains/sfc.urec#optional" role="option">Optional</GUIRef> or <GUIRef href="/baanerp/ti/domains/sfc.urec#mandatory" role="option">Mandatory</GUIRef>, and you report an operation completed while the
		quantity <Link href="/baanerp/ti/glossary/glossary#000060" role="glossary">rejected</Link> is higher or lower than the planned rejected
		quantity, you can specify a <Link href="/baanerp/tc/glossary/glossary#000473" role="glossary">reason</Link> for the rejection. Use a reason with reason type <GUIRef href="/baanerp/tc/domains/mcs.rstp#reject.prod" role="option">Rejection of Production Result</GUIRef>.</Paragraph>
      <Paragraph>To define the reasons
		for rejection, use the <GUIRef href="/baanerp/tc/mcs/tcmcs0105m000" role="session">Reasons (tcmcs0105m000)</GUIRef> session.</Paragraph>
      <GeneralSection>
         <SectionTitle>Planned rejected quantity</SectionTitle>
         <Paragraph>The planned rejected quantity is based on the planned <Link href="/baanerp/ti/glossary/glossary#Scrap_ti" role="glossary">scrap</Link> and <Link href="/baanerp/ti/glossary/glossary#Yield_ti" role="glossary">yield</Link>.</Paragraph>
         <Paragraph>If the <Link href="/baanerp/ti/glossary/glossary#000062" role="glossary">yield type</Link> is <GUIRef href="/baanerp/ti/domains/ydtp#continuous" role="option">Continuous</GUIRef>, the planned rejected quantity is zero (0). You
		  can define the yield type in the <GUIRef href="/baanerp/ti/rou/tirou1102m000" role="session">Routing Operations (tirou1102m000)</GUIRef> session.</Paragraph>
         <Paragraph>If the yield type is <GUIRef href="/baanerp/ti/domains/ydtp#discrete" role="option">Discrete</GUIRef>,
		  the planned rejected quantity is calculated as follows:</Paragraph>
         <Formula space-and-orientation="indented-estimated">
            <Paragraph>Planned rejected quantity = 
((Planned input - Scrap) * (1- Yield percentage/100)) + Scrap</Paragraph>
         </Formula>
      </GeneralSection>
      <Paragraph>You can use the recorded reasons for a quality improvement
		process.</Paragraph>
   </GeneralSection>
   <GeneralSection>
      <SectionTitle>Rework</SectionTitle>
      <Paragraph>If a product of a production order does not have an acceptable
		quality, but it can be repaired, you can report it completed and create a <Link href="/baanerp/ti/glossary/glossary#000025" role="glossary">rework order</Link>. For more information, refer to <Link href="/baanerp/ti/onlinemanual/000005" role="manual">Rework orders</Link>.</Paragraph>
   </GeneralSection>
   <GeneralSection>
      <SectionTitle>Analysis of rejected items</SectionTitle>
      <Paragraph>To print the rejected-item quantities, use the <GUIRef href="/baanerp/ti/sfc/tisfc0403m000" role="session">Print Rejects (tisfc0403m000)</GUIRef> session. The report shows the rejected quantities and
		the reasons for rejection. The report shows in which operation, task, and work
		center the rejects occurred. You can, for example, print all rejects on a
		particular machine.</Paragraph>
      <Paragraph>To review the rejects history, use the <GUIRef href="/baanerp/ti/cst/ticst3403m000" role="session">Print Rejects History (ticst3403m000)</GUIRef> session.</Paragraph>
   </GeneralSection>
   <GeneralSection>
      <SectionTitle>Warehouse for rejects</SectionTitle>
      <Paragraph>An alternative approach to rejected items is to report them as
		completed, but transfer them to a separate warehouse. To prevent the planning
		process in LN from
		counting rejected items as available, you can store them in a warehouse that is
		ignored by <GUIRef href="/baanerp/cp" role="package">Enterprise Planning</GUIRef>. To define a warehouse that is ignored by <GUIRef href="/baanerp/cp" role="package">Enterprise Planning</GUIRef>, define
		the warehouse in the <GUIRef href="/baanerp/tc/mcs/tcmcs0503m000" role="session">Warehouses (tcmcs0503m000)</GUIRef> session and clear the <Link href="/baanerp/tc/mcs/tcmcs0103s000#tcmcs003.inep" role="formfield" Update="No">Include in Enterprise Planning</Link> check box.</Paragraph>
   </GeneralSection>
   <RelatedTopics>
      <SectionTitle>Related topics</SectionTitle>
      <RelTopic>
         <Link href="/baanerp/ti/onlinemanual/000057" role="manual">Reporting as completed</Link>
      </RelTopic>
      <RelTopic>
         <Link href="/baanerp/ti/onlinemanual/000059" role="manual">Reporting operations as completed</Link>
      </RelTopic>
      <RelTopic>
         <Link href="/baanerp/ti/onlinemanual/000170" role="manual">Using QM for manufacturing operations</Link>
      </RelTopic>
      <RelTopic>
         <Link href="/baanerp/ti/onlinemanual/000058" role="manual">Reporting quantities as completed and rejected</Link>
      </RelTopic>
      <RelTopic>
         <Link href="/baanerp/ti/onlinemanual/000015" role="manual">Scrap and yield</Link>
      </RelTopic>
      <RelTopic>
         <Link href="/baanerp/ti/onlinemanual/000005" role="manual">Rework orders</Link>
      </RelTopic>
   </RelatedTopics>
</ManualTopic>