| # Report Operations Completed (tisfc0130m000) Use this session to to report progress of the production process, by reporting quantities as completed or rejected for successive operations. If you report progress on the last operation of the production order, it is possible to book the completed product into inventory. Note If a quantity is reported rejected on an operation it is either scrapped or moved to quarantine inventory. If the Quarantine Inventory check box is selected in the Inventory Handling Parameters (whinh0100m000) session, items cannot be split off from the original order on rejection. Related topics Project Pegging in Manufacturing Production Order The production order for which operations are reported as completed. Related topics Production orders - functional overview Production Order Status The production order status of the operation. Allowed values Order Status Operation The sequence number of the operation for the production of the item. Operation Status The operation status of the operation. Allowed values Operation status Operated Item The item that is produced with the operation. This item can be either a main item or a semifinished item. Related topics Phantoms Report Complete Blocking Reason If the operation has been blocked, the reason for blocking. Related topics Blocking operations Defining blocking reasons for Quality Inspection Order Order Status The status of the inspection order status. Allowed values Result Set Completion Date The date the order is reported as complete. Default value The default value is the current date. You can also enter a date in the past. Related topics Antedating Lot Code A number of items produced and stored together that are identified by a (lot) code. Lots identify goods. Serial Number The unique identification of a single physical item. LN uses a mask to generate the serial number. The serial number can consist of multiple data segments that represent, for example, a date, model and color information, sequence number, and so on. Serial numbers can be generated for items and for tools. Related topics Working with serialized items in Manufacturing Effectivity Unit A reference number, for example a sales order line or a project deliverable line, that is used to model deviations for a unit effective item. Note If a production order has order distribution lines with effectivity units only, reporting is done on a specific effectivity unit. For the quantity completed this only applies to the last operation, because the quantity that is reported on last operation of the order distribution is calculated and updated by LN. For the quantity rejected this applies to all operations, because the cumulative rejected quantity of all operations is stored in quantity Rejected of the order distribution. Related topics Unit effectivity and production order completion Project Pegging in Manufacturing DMS on Completion If this check box is selected, direct material supply (DMS) planning will be run when the operation is reported complete. Related topics Direct material supply (DMS) Reported Item Quantities Planned Input The planned input for the operation. Related topics Input / output control Planned Output The planned output for the operation. Related topics Input / output control Planned Output The quantity planned output for the operation. Related topics Input / output control Completed If a quantity has already been completed, you can use this field to report as additional completed quantities of the item. The quantity that you can report as completed depends on the restrictions imposed by previous operations, upcoming operations, and Quality. Note Quantities can be entered as main item quantities or semifinished item quantities. If the operation has the status Blocked, you can modify this field only if the blocking reason of the operation allows for it. This restriction is explained in the Blocking operations topic. Serialized items If the items on the operation are serialized, and the As-Built Status Handling field in the Shop Floor Control Parameters (tisfc0100s000) session is set to Manual, you must first update the status of the items in the as-built header ( Serial End Item - As-Built Headers (timfc0110m000) session) before you can complete or reject the items on the last operation of a production order. Click Serial Numbers to start the Serial End Item - As-Built Headers (timfc0110m000) session. Related topics Reporting main item or semifinished item quantities Reporting quantities as completed and rejected Blocking operations Working with serialized items in Manufacturing Serialized items on the the shop floor - manual status handling Rejected If a quantity was already rejected earlier, you can use this field to report rejected additional quantities of the item. Note If the Split Order when Reporting Rejected Quantity check box is selected in the Shop Floor Control Parameters (tisfc0100s000) session, you can split off this quantity instead of rejecting it in the Split Production Order (tisfc0208m000) session. The quantity that you can report as rejected depends on restrictions imposed by previous operations, upcoming operations, and Quality. Quantities can be entered as main item quantities or semifinished item quantities. Serialized items If the items on the operation are serialized, and the As-Built Status Handling field in the Shop Floor Control Parameters (tisfc0100s000) session is set to Manual, you must first update the status of the items in the as-built header ( Serial End Item - As-Built Headers (timfc0110m000) session) before you can complete or reject the items on the last operation of a production order. Click Serial Numbers to start the Serial End Item - As-Built Headers (timfc0110m000) session. Blocking of operations If the operation has the status Blocked, you can modify this field only if the blocking reason of the operation allows for it. This restriction is explained in the Blocking operations operations topic. Related topics Reporting main item or semifinished item quantities Reporting quantities as completed and rejected Rejects of production orders Blocking operations Working with serialized items in Manufacturing Production order splits - overview Serialized items on the the shop floor - manual status handling Planned Scrap The quantity that is planned to disappear in the operation as a result of limited yield. LN needs the quantity of planned rejects when an operation is reported completed, and it automatically calculates the quantity completed. The quantity of the planned rejects depends on the setting of the Yield Type field in the Routing Operations (tirou1102m000) session: If you set the Yield Type field to Discrete, the quantity of the planned rejects is 0 (zero) by default. If you set the Yield Type field to Continuous, LN applies the following formula to calculate the quantity of the planned rejects:
    Quantity planned rejects=(quantity completed+quantity rejected+quantity to inspect)*(100/yield percentage-1)+scrap quantity
Related topics Scrap and yield Yield type and quantity extra To Inspect The quantity that has been sent to Quality for inspection. This is the quantity from the most recent inspection order for this operation. Related topics Reporting quantities as completed and rejected Manufacturing operations Rejects Reason The reason for the rejection. Use a reason with reason type Rejection of Production Result. To define the reasons for rejection, use the Reasons (tcmcs0105m000) session. Related topics Rejects of production orders Scrapped The quantity of the item produced by the production order that was scrapped. This quantity can no longer be reworked or used for any purpose. Scrapped The quantity that is quarantined. Related topics Put away to quarantine in Manufacturing Backflushing To Do The quantity of items, whose components and/or hours still have to be backflushed. If you backflush quantities, they are posted automatically when an operation is completed. The quantity is based on the hours estimated to be necessary to complete an operation rather than the actual number of hours worked on the operation or the materials estimated for an operation. Related topics Backflushing procedure Set up backflushing Done The quantity of end products included in the total order quantity for which the components and/or hours have been posted using backflushing. If you backflush quantities, they are posted automatically when an operation is completed. The quantity is based on the hours estimated to be necessary to complete an operation rather than the actual number of hours worked on the operation or the materials estimated for an operation. Related topics Backflushing procedure Set up backflushing Backflush Hours If this check box is selected, the hours for the production order have been backflushed. Related topics Processing backflushed hours Backflushing procedure Set up backflushing Planning Work Center A specific production area consisting of one or more people and/or machines with identical capabilities, that can be considered as one unit for purposes of the capacity requirement planning and detailed scheduling. Machine In LN, a mechanical object on which operations can be carried out to produce items. Machines are linked to operation rates. The operation rate and the labor rate together form the basis for the actual costing of production orders. Task The task that is carried out in this operation. Planning Related Production Time The total production time of the operation. Related topics To calculate production times of operations Queue Time The amount of time that an order remains at a work center before setup or work is performed on it. Remaining Time The lead time that is still needed to finish the operation. The remaining production time is calculated as follows:
    Remaining Production Time = production time * (1 - spent production time / (planned man hours + planned machine hours))
Related topics To calculate remaining production time Wait Time The time that an order remains at a work center after an operation is completed until it is moved to the next operation. LN does not plan wait times according to a specific calendar. Planning of the wait time is based on a 7 * 24 hours week schedule. A typical example is the time required for drying after the application of paint. Spent Hours The number of hours spent on the operation until the present time. These hours are booked either manually in People, or automatically through backflushing. Related topics Hours accounting procedure Backflushing Slack Time The time between the earliest finish date of the current operation and the production start date of the following operation. Related topics Production order lead-times (transfer batch quantity) Planning - Start Date Fixed Planning Dates If this check box is selected, you fix the operations' start dates and end dates. An operation will not be shifted due to a change in planning of preceding operations or follow-up operations. Queue The start date and time of the operation's queue time. You defined the duration of the queue in the Routing Operations (tirou1102m000) session. Click the Automated Queue Time Compression option on the appropriate menu of the Production Planning (tisfc0110m000) session to start the session which you can use to reduce the planned queue time. Related topics Queue time compression Lead times in Manufacturing Setup + Run The date and time on which LN plans to start the operation. If you alter the date and/or time of the Remainder Start Date field in the Production Planning (tisfc0110m000) session, LN recalculates the value of the Setup+Run Start Date field. The start date of the operation is copied from planned production orders, which are generated in Enterprise Planning, when the orders are transferred from Enterprise Planning to Shop Floor Control. If the production order is transferred from the session in Production Order Advice (whina3100m000) in Warehousing, LN copies the start date of the operation from that session. When you manually enter an order in the Production Orders (tisfc0101s000) session, LN calculates the value of the Setup+Run Start Date field using the lead-time elements of the operation that you specified in the Routing Operations (tirou1102m000) session. Production Time The total production time required to carry out the operation. Related topics To calculate production times of operations Remainder The date you want to start the operation, or if the operation has already been started, the date when you want to resume the operation. If you selected the Fixed Planning Dates check box, you can use this field to change the date you plan to start or resume an operation. You can choose whether LN uses the remaining order quantity or, the hours spent to calculate how much work has been carried out, by changing the Calculation Method Remaining Production Time field in the Shop Floor Control Parameters (tisfc0100s000) session. Wait The date and time on which the setup and run time of the operation are planned to finish, and the wait time is planned to start. for the production order. Move The date and time on which the wait time is planned to finish, and the move time is planned to start. Related topics Production order lead-times (transfer batch quantity) Move Time The move time as you defined it in the Routing Operations (tirou1102m000) session, expressed in the time unit you specified in that same session. Setup+Run (Next Oper.) If this operation is followed by other operations, this field displays the SU+Run (Next Oper.) field. If this operation is the last operation, this field displays the Requested Delivery Date field. These fields are defined as follows SU+Run (Next Oper.) The date and time on which the queue time of the next operation is planned to finish, and the setup and run time of the next operation is planned to start. If you selected the Transfer Batch Less Than Production Batch check box, and defined a batch quantity in the Transfer Batch Qty field for the first operation, the next operation can start before the first operation finished. In this case, the date and time in the SU+Run (Next Oper.) field of the first operation is equal to time and date in the Queue Start(Next Operation) field. Requested Delivery Date The date that the customer has requested the production order. If a production order, originating from a sales order, is transferred from Enterprise Planning, the requested delivery date equals the sales order delivery date minus the warehouse inbound, warehouse outbound, safety time and extra lead time. These four lead times cause a difference between the sales order delivery date and the planned delivery date. For more information, see To determine on order dates. Related topics Production order lead-times (transfer batch quantity) Slack Time The time between the earliest finish date of the current operation and the production start date of the following operation. Queue (Next Operation) The date and time on which the move time of the operation is planned to end, and the queue time of the next operation is planned to start. Spent Hours The total number of man hours and machine hours booked on an operation until the current moment. The time is updated to the operation by People. If you selected the Backflush Hours check box, LN posts the hours automatically. If you use the Hours and Expenses by Employee Overview (bptmm1100m000) session, the hours are posted to the order/operation by that same session. Capacity Man Occupation for Setup The number of persons that is needed to accomplish the operation's setup. The number of persons that is needed to accomplish the operation is displayed in the Man Occupation for Production field. Man Occupation for Production The number of persons that is needed to accomplish the operation. The number of persons that is needed to accomplish the operation's setup is displayed in the Man Occup. for Setup field. Machine Occupation The number of machines needed to carry out the operation. Settings Task The task that is performed in the operation. If anything is reported on the operation, you cannot change the task anymore. Work Center A specific production area consisting of one or more people and/or machines with identical capabilities, that can be considered as one unit for purposes of the capacity requirement planning and detailed scheduling. Machine In LN, a mechanical object on which operations can be carried out to produce items. Machines are linked to operation rates. The operation rate and the labor rate together form the basis for the actual costing of production orders. SFC Order Group A collection of planned production orders, which you can use as a selection criterion to transfer planned production orders from Enterprise Planning to the Shop Floor Control module of Manufacturing. SFC can use the same collection of production orders to organize manufacturing tasks. Setup/Run Time Average Setup Time The time required for setting up or changing over a machine before you start running the machine. Setup time can be long, for example, if you change over from using black paint to using white paint. Setup time can be short, for example, if you change over from using white paint to using yellow paint. The setup time must indicate an average of all possible setup times. Fixed Setup Time (SCS) The time that is required to adjust a machine before an operation can start. This time is independent of the operation sequence. The fixed setup time is used only if Infor SCM Scheduler and/or Infor SCM Planner is/are implemented. The fixed setup time is then transferred to SCS, after which a sequence-dependent setup time is added to the fixed setup time to get the total setup time. This total setup time is used in planning and/or scheduling in SCS. Cycle Time In LN, the time between completion of two separate units of production. For example, the cycle time of motors assembled at a rate of 120 per hour is 30 seconds. The cycle time is also equal to the time that a product stays in one position on a assembly line, or the time that an operation is carried out on an item in a work station (excluding setup time). Routing Unit The routing unit that is the reference quantity for the cycle time. Note This field is derived from the Routing module but remains fixed for the production order, even if the original routing unit is changed. Production Rate The production rate of the operation. Slash Character The unit of time in which the production rate is expressed. Options Count Point If this check box is selected, the operation is a count point. Related topics Reporting as completed Fixed Duration An indication whether the production time is fixed, or is dependent on the order quantity. If the production time has a fixed duration, then it equals the cycle time. If it is indicated that the production time does not have a fixed duration, the cycle time is multiplied by the order quantity. For example, baking one bread in the oven takes one hour. Baking a hundred breads at once also takes a fixed duration of one hour. Operation Text If this check box is selected, a text is present. Transfer Batch Less Than Production Batch The quantity or percentage of items for which an operation must be finished before you can start with the next operation. Even though an operation is not yet finished for all items in a production order, you can start the next operation for the items that are already finished. In a production environment where kanban is used, the transfer batch quantity equals the kanban size (which is the standard container, or the standard lot size). The transfer batch quantity replaces the previously used concept of overlap percentage on operation. If this check box is selected, you can start the next operation before the complete production batch is finished. A value is displayed in the Transfer Batch Quantity field, which indicates when the next operation can be started. If this check box is cleared, the next operation starts when the complete production batch is finished. If the Transfer Batch Method field in the Routing Parameters (tirou0100m000) session is Quantity, the number displayed in the Transfer Batch Quantity field is a quantity. If the Transfer Batch Method field is Percentage, the number is a percentage. Transfer Batch Quantity The quantity or percentage of items for which an operation must be finished before you can start with the next operation. Even though an operation is not yet finished for all items in a production order, you can start the next operation for the items that are already finished. In a production environment where kanban is used, the transfer batch quantity equals the kanban size (which is the standard container, or the standard lot size). The transfer batch quantity replaces the previously used concept of overlap percentage on operation. If the Transfer Batch Method field in the Routing Parameters (tirou0100m000) session is Quantity, a quantity is displayed. If the Transfer Batch Method field is Percentage, a percentage is displayed. Scrap/Yield on Operation Scrap Quantity The scrap quantity for this operation. You define this field for the routing, and the phantom scrap on the BOM. Related topics Scrap Yield Type The yield type of the operation. Phantom Scrap Quantity The scrap quantity of the phantom BOM. You will only see the scrap quantity on the last operation that is required to produce the phantom. You define this field in the BOM and in the Scrap Quantity field in the routing. Yield The yield percentage for this operation. Miscellaneous Subcontracting Subcontractor The subcontractor who carries out the operation. Allowed values The subcontractor must be defined as a business partner. This field is only relevant if the operation is carried out in a subcontracting work center. Subcontracting Document The type of document that is linked to the subcontracting operation. Allowed values Subcontracting Document Type Related topics Operation subcontracting in Procurement Overview of subcontracting Subcontracting Rate Factor The factor that is multiplied with the subcontracting base rate to determine the cost of subcontracting. Purchase Document The purchase order of the subcontracting item. Related topics Operation subcontracting without material flow support Qty Returned from Subcontracting The quantity received on the basis of a subcontracting order. Subassembly An intermediary product in a production process that is not stored or sold as an end product, but that is passed on to the next operation. For subcontracting purposes, a manufacturer can send a subassembly to a subcontractor to carry out work on the subassembly. This subassembly has its own item code defined in the Item Base Data. After work is finished, the subcontractor sends the subassembly back to the manufacturer. Also this reworked subassembly has its own item code defined in the Item Base Data. Physical Location The physical location of the operation. Subassembly Warehouse The warehouse from which the subassembly is sent or in which the subassembly is received. Order Status The order quantity to be produced. The estimates of materials and hours are based on this quantity. Project (PCS) The project for which the production order is intended. If this field is empty, the product of the production order is an anonymous item. Related topics Origin of production orders Planned Delivery Date The date that you plan to deliver the item. Related topics To determine on order dates Item The item produced in the production order. Lot Code A number of items produced and stored together that are identified by a (lot) code. Lots identify goods. Item Type The item type of the item produced in the production order. Quantity Ordered The order quantity to be produced. The estimates of materials and hours are based on this quantity. If no routing or date has been entered yet, the calendar is based on the default routing and 100% utilization. If you are using production order distribution when you alter the value of the current field, the value of the Quantity Ordered field in the Estimated Materials (ticst0101m000) session for each of the effectivity units will be altered so that their total is the same as the value of the current field, and the quantity is evenly distributed between each of the effectivity units. When a distribution is present the quantity ordered is controlled by the sum of the quantity ordered for the distribution lines. Related topics Order quantity dependent routings Overview of unit effectivity Specify material to be issued Revision The revision of the item. Related topics Engineering data management summary Quantity Delivered The quantity of finished goods posted to inventory. Setup + Run The date and time on which LN plans to start the production time. The Current Setup + Run Start Date field displays the current value of the Setup+Run Start Date field in the Production Planning (tisfc0110m000) session. The Current Setup + Run Start Date field does not reflect changes in the order blocks, until you update the standard production planning data. For more information, refer to the Help of the Setup+Run Start Date field. Operation The sequence number of the operation, which is used for the production of the manufactured subassembly or finished product, and which you are planning in this session. Next Operation The operation that follows the current operation in the routing structure. Related topics Network routings Operated Item The item that is produced with the operation. This item can be either a main item or a semifinished item. Related topics Phantoms Task The task that is performed in the operation. If anything is reported on the operation, you cannot change the task anymore. Work Center A specific production area consisting of one or more people and/or machines with identical capabilities, that can be considered as one unit for purposes of the capacity requirement planning and detailed scheduling. Operation Status The current status of the operation which you are planning in this session. Remainder The date you plan to start the operation, or if the operation has already been started, the date you plan to resume the operation. You can choose whether LN uses the remaining order quantity or the hours already posted to calculate how much work has been carried out using the Calculation Method Remaining Production Time field in the Shop Floor Control Parameters (tisfc0100s000) session. Completion Date The date and time the production order is reported completed. Note It is possible to enter an earlier date as the completion date when reporting the production order completed. Cumulative Completed The cumulative quantity of items reported completed. Items that are reported completed can proceed to the next operation or to the designated warehouse. Cumulative Rejected The cumulative quantity of items reported rejected. Items that are reported rejected can be either split off from the rest of the production order, put away to quarantine or scrapped. Related topics Production order splits - overview Put away to quarantine in Manufacturing Scrap Physical Location The physical location of the operation. Count Point If this check box is selected, the operation is a count point. Related topics Reporting as completed Operation Text If this check box is selected, a text is present. Blocking Reason If the operation's operation status is Blocked, you must enter a blocking reason. You can only enter a blocking reason if the operation has operation status Blocked. The blocking reason also determines for which actions an operation is blocked. If a blocking reason has been set by the Quality, you can only enter a more restrictive blocking reason. Related topics Blocking operations Serial Number The unique identification of a single physical item. LN uses a mask to generate the serial number. The serial number can consist of multiple data segments that represent, for example, a date, model and color information, sequence number, and so on. Serial numbers can be generated for items and for tools. Related topics Working with serialized items in Manufacturing Effectivity Unit Effectivity Unit DMS on Completion If this check box is selected, direct material supply (DMS) planning will be run when the operation is reported complete. Related topics Direct material supply (DMS) Start - End An E (the first letter of the phrase End Operation) indicates an end operation. An end operation has no subsequent operation in the routing structure. Related topics Network routings Start - End An S (the first character of the phrase Start Operation) indicates a start operation. A start operation has no preceding operation in the routing structure. Related topics Network routings Initial Hidden Task The task that is performed in the operation. If anything is reported on the operation, you cannot change the task anymore. Work Center The work center in which the operation is carried out. Note You can only change the work center if the operation has one of the following statuses: Planned Ready to Start You cannot change the work center if some quantities have already been reported completed. You cannot change another type of work station into a line station or buffer. You can only change a subcontracting work station if no purchase orders were generated or if already generated purchase orders can be deleted or canceled. Related topics Operation subcontracting in Procurement Machine The machine on which the operation is performed. Default value The default for this field is the Machine field in the Routing Operations (tirou1102m000) session. This field is irrelevant in the case of a non-machine task. You can modify this field. If, for example, the machine is overloaded or must be repaired, it may be necessary to move the operation to another machine. Setup + Run The date and time on which LN plans to start the production time. If you alter the date and/or time of the Remainder Start Date field, LN recalculates the value of the Setup+Run Start Date field. The start date of the operation is copied from planned production orders, which are generated in Enterprise Planning, when the orders are transferred from Enterprise Planning to Shop Floor Control. If the production order is transferred from the session in Production Order Advice (whina3100m000) in Warehousing, LN copies the start date of the operation from that session. When you manually enter an order in the Production Orders (tisfc0101s000) session, LN calculates the value of the Setup+Run Start Date field using the lead-time elements of the operation that you specified in the Routing Operations (tirou1102m000) session. Production Time The total production time of the operation. Related topics To calculate production times of operations Spent Hours The total number of man hours and machine hours booked on an operation until the current moment. The time is updated to the operation by People. If you selected the Backflush Hours check box, LN posts the hours automatically. If you use the Hours and Expenses by Employee Overview (bptmm1100m000) session, the hours are posted to the order/operation by that same session. Remaining Time The lead time that is still needed to finish the operation. The remaining production time is calculated as follows:
    Remaining Production Time = production time * (1 - spent production time / (planned man hours + planned machine hours))
Related topics To calculate remaining production time Wait Time The wait time of the operation as you defined it in the Routing Operations (tirou1102m000) session, expressed in the time unit you specified in that same session. Move Time The move time as you defined it in the Routing Operations (tirou1102m000) session, expressed in the time unit you specified in that same session. Average Setup Time The average setup time of the operation. Note If Man Occup. for Setup = 0 and Setup Time(Avg) > 0, the following applies: The machine hours' required capacity calculated for the order operation is not impacted and includes setup time. The setup time is not included in the man hours' required capacity for the order operation and the required man hours for the work center. This affects the man hours displayed on the work center utilization reports and the resource order plan. The setup time is not included in the estimated man hours and is not included in the calculation of operation costs for man capacity work centers. The setup time is used in calculating operation schedules. Planned Scrap The quantity extra of the operation. Note Quantities can be displayed as main item quantities or semifinished item quantities. Related topics Yield type and quantity extra Reporting main item or semifinished item quantities To Inspect You can use this field to report that an additional quantity of an item must be inspected if you already sent some quantity to Quality for inspection. Allowed values The quantity that you can report for inspection depends on the restrictions imposed by previous operations or upcoming operations and Quality. Note Quantities can be entered as main item quantities or semifinished item quantities. Blocking of operations If the operation has the status Blocked, you can modify this field only if the blocking reason of the operation allows for it. This restriction is explained in the Blocking operations topic. You can only modify this field if Quality has been implemented for the Routing module. Related topics Reporting main item or semifinished item quantities Reporting quantities as completed and rejected Blocking operations Manufacturing operations Cumulative Planned Rejects The quantity that is planned to disappear in the operation as a result of limited yield. LN needs the quantity of planned rejects when an operation is reported completed, and it automatically calculates the quantity completed. The quantity of the planned rejects depends on the setting of the Yield Type field in the Routing Operations (tirou1102m000) session: If you set the Yield Type field to Discrete, the quantity of the planned rejects is 0 (zero) by default. If you set the Yield Type field to Continuous, LN applies the following formula to calculate the quantity of the planned rejects:
    Quantity planned rejects=(quantity completed+quantity rejected+quantity to inspect)*(100/yield percentage-1)+scrap quantity
Related topics Scrap and yield Yield type and quantity extra Cumulative To Inspect Reason The reason for the rejection. Use a reason with reason type Rejection of Production Result. To define the reasons for rejection, use the Reasons (tcmcs0105m000) session. Related topics Rejects of production orders Fixed Duration An indication whether the production time is fixed, or is dependent on the order quantity. If the production time has a fixed duration, then it equals the cycle time. If it is indicated that the production time does not have a fixed duration, the cycle time is multiplied by the order quantity. For example, baking one bread in the oven takes one hour. Baking a hundred breads at once also takes a fixed duration of one hour. Transfer Batch Less Than Production Batch The quantity or percentage of items for which an operation must be finished before you can start with the next operation. Even though an operation is not yet finished for all items in a production order, you can start the next operation for the items that are already finished. In a production environment where kanban is used, the transfer batch quantity equals the kanban size (which is the standard container, or the standard lot size). The transfer batch quantity replaces the previously used concept of overlap percentage on operation. If this check box is selected, you can start the next operation before the complete production batch is finished. You must enter a value in the Transfer Batch Qty field, which indicates when the next operation can be started. If this check box is cleared, the next operation starts when the complete production batch is finished. If the Transfer Batch Method field in the Routing Parameters (tirou0100m000) session is Quantity, you must type a quantity in the Transfer Batch Qty field. If the Transfer Batch Method field is Percentage, you must type a percentage. Related topics Production order lead-times (transfer batch quantity) Transfer Batch Quantity The quantity or percentage of items for which an operation must be finished before you can start with the next operation. Even though an operation is not yet finished for all items in a production order, you can start the next operation for the items that are already finished. In a production environment where kanban is used, the transfer batch quantity equals the kanban size (which is the standard container, or the standard lot size). The transfer batch quantity replaces the previously used concept of overlap percentage on operation. If the Transfer Batch Method field in the Routing Parameters (tirou0100m000) session is Quantity, a quantity is displayed. If the Transfer Batch Method field is Percentage, a percentage is displayed. Blocking Reason If the operation has been blocked, the reason for blocking. Related topics Blocking operations Defining blocking reasons for Quality Order Status The status of the inspection order for the items that come out of the operation. Related topics Manufacturing operations Done The quantity of end products included in the total order quantity for which the components and/or hours have been posted using backflushing. If you backflush quantities, they are posted automatically when an operation is completed. The quantity is based on the hours estimated to be necessary to complete an operation rather than the actual number of hours worked on the operation or the materials estimated for an operation. Done The quantity of end products included in the total order quantity for which the components and/or hours have been posted using backflushing. If you backflush quantities, they are posted automatically when an operation is completed. The quantity is based on the hours estimated to be necessary to complete an operation rather than the actual number of hours worked on the operation or the materials estimated for an operation. Backflush Hours If this check box is selected, the hours of this operation are backflushed. Serialized items Serialized items can only be backflushed if in the Items - Warehousing (whwmd4500m000) details session the Serials in Inventory check box is cleared, and the Register Serial Issue During As Built field is Yes. In all other cases, serialized items cannot be backflushed. If the serialized item is lot-controlled, the lot from which the items are backflushed is based on the outbound method ( Last In First Out (LIFO), First In First Out (FIFO)) as is defined in the Items - Warehousing (whwmd4500m000) details session. Related topics Backflushing Overview of serialized items Scrap Quantity The scrap quantity for this operation. You define this field for the routing, and the phantom scrap on the BOM. Related topics Scrap Phantom Scrap Quantity The scrap quantity of the phantom BOM. You will only see the scrap quantity on the last operation that is required to produce the phantom. You define this field in the BOM and in the Scrap Quantity field in the routing. Yield Type The yield type of the operation. Yield The yield percentage for this operation. Subcontractor The subcontractor where the work takes place if the operation occurs in a subcontracting work center. Note LN treats subcontractors as buy-from business partners. Related topics Operation subcontracting without material flow support Subcontracting Rate Factor The factor that is multiplied with the subcontracting base rate to determine the cost of subcontracting. Qty Returned from Subcontracting The quantity received on the basis of a subcontracting order. Subassembly An intermediary product in a production process that is not stored or sold as an end product, but that is passed on to the next operation. For subcontracting purposes, a manufacturer can send a subassembly to a subcontractor to carry out work on the subassembly. This subassembly has its own item code defined in the Item Base Data. After work is finished, the subcontractor sends the subassembly back to the manufacturer. Also this reworked subassembly has its own item code defined in the Item Base Data. Subassembly Warehouse The warehouse from which the subassembly is sent or in which the subassembly is received. Operated Item The main item, or the phantom on which the operation is executed. If the Operated Item field does not contain the same item as the Item field, the operated item is a phantom. In this case, the routing of the phantom is connected to the routing of the main item. If the operated item is not a phantom, the main item and the operated item are the same. Related topics Phantoms Network routings Structure of a multilevel BOM Renumbering phantom operations Next Operation Click to display the upcoming operation. Complete Operation Click to report this operation as completed. Close Operation Click to close the operation. Reset Operation Status Click to reset the operation status from Closed to Completed. Block Operation Click to block or unblock an operation. Toggle Main Item Qty / Semi - Finished Qty Click to switch to the quantities of the main item or back to the quantities of semifinished items. For more information, refer to Reporting main item or semifinished item quantities. Default Qty Completed Click to determine the default value for the Quantity Completed field. Default Qty Rejected Click to determine the default value for the Rejected field. Default Qty to be Inspected Click to determine the default value for the Quantity To Inspect field. Default Qty to be Backflushed Click to determine the default value for the To Do field. Generate Lot If an item is lot controlled, you must click to generate a lot number for the items on the last operation. Production Order Distribution If the production order has a distribution, start the Production Order Distribution (tisfc0105m000) session. The reporting of end of item complete is still done on the last operation in the current session. The report of end items rejected can be done on each operation in the current session. Toggle 'show count points' Click to display or hide operations that are count points. Production Planning Click to start the Production Planning (tisfc0110m000) session. Blocked Operations by Production Order Click to start the Blocked Operations (tisfc0540m000) session. Backflush Materials and Hours Click to start the Backflush Materials and Hours (tisfc0220m000) session. Report Orders Completed Click to start the Report Orders Completed (tisfc0120s000) session. Estimated vs. Actual Material Costs Click to start the Estimated vs. Actual Material Costs (ticst0501m000) session. Estimated vs. Actual Hours Costs Click to start the Estimated vs. Actual Hours Costs (ticst0502m000) session. Serial Numbers If the item is serialized, and the As-Built Status Handling field in the Shop Floor Control Parameters (tisfc0100s000) session is set to Manual, you can click to start the Serial End Item - As-Built Headers (timfc0110m000) session. You must use this session to complete or reject the items on the last operation by serial number. Note You can select serials for Completed quantity only on the last operation of the specified production order. If the specified operation is not the last one, the Select Serials button for completed quantities is unavailable. |